نیتروژن ساز

نیتروژن ساز

Behsan

 

PSA Nitrogen Generator Series

Pressure Swing Adsorption (PSA) : type Nitrogen Generation system is used to separate and enrich Nitrogen from Oxygen employs

CMS (Carbon Molecular Sieve) : for adsorbent Carbon Molecular Sieve (CMS) adsorbs Oxygen and Water Vapor molecules under certain pressure while allowing Nitrogen to pass through.

 

The Nitrogen Generator is a two - bed adsorber system

The Nitrogen Generator consists of two adsorber vessels filled with CMS, a valve assembly, air filters, main pressure regulator, and a product receiver tank. Clean and dry air is directed to one of the adsorber beds where oxygen and water vapor is adsorbed faster than nitrogen in the pore structure of the CMS, thus increasing the nitrogen purity of the product gas stream to the desired level (95 - 99.999% as required by customer). This product flows out of the top of the adsorber bed, through the valve and into the product receiver at a pressure slightly below the feed air pressure

 

 


Appilications :                                                     

  • Metal industry

  • Chemical industry

  • purge

  • Plastic industry

  • Charge nitrogen gas in tires

  • Production process and storage of food

​Optional :

  • Oxygen Analyzer 

  • Flow Meter

  • Dew Point Sensor ( pic . 3 see next page )

  • Nitrogen Purity can be seen on screen .

 

 

 

 

 

 


 

Features:

NOTE: Mikropor provides necessary Nitrogen Buffer Tank as STANDARD!


  • Simple structure, compact design, full automated operation 

  • 7/24 Nitrogen production in your own place. (pic.1) 

  • Touch Screen PLC for controlling the complete system (pic.2 see next page) 

  • PLC Screen for Monitoring and visualization the progress 

  • Rapid start-up and Safety system

  • Due to well design of silencer, low noise levels during depressurization and purge (pic.4 see next page)

  • Durable piston valves for long-life operation (pic.5 see next page)

  • On demand production, low cost 

  • High performance. Design the purity and capacity of nitrogen gas meeting to customer's requirements.

         (Nitrogen Purity 95%~99.999% is available) 

  • Minimum maintenance cost. Replace filter element periodically only and get normal service for the compressor


                           

                                                                                                                                                                                                                           

                               

 

Reference Conditions

 

Inlet air dew point

Ambient

Temperature

Outlet Nitrogen

Pressure

Inlet Compressed

Air Pressure

-40°C

(above 99.5% purity)

3°C

(under 99.5% purity)

Desiccant air dryer and

Activated carbon filter is required

Refrigerant air dryer and

Active Carbon filter is required

25°C

6(bar(g

 7.5(bar(g

 

 

 

 

 

 

 

 

(Free Nitrogen Delivery @ Fallowing purity Level (Nm3/h

Model
99.999% 99.99% 99.95% 99.90% 99.5% 99% 98% 97% 95%
Modular 0.2 0.5 0.7 0.8 1 1.5 1.9 2.2 2.7 MNG-10
0.4 0.8 1.1 1.3 2 2.4 3.1 3.5 4.4 MNG-20
0.7 1.4 2.0 2.3 3.5 4.4 5.6 6.5 8.1 MNG-35
1.2 2.4 3.4 3.8 6 7.3 9.4 10.8 13.5 MNG-60

Twin

Tower

1.9 3.7 5.3 6.0 9.5 11.5 14.8 17.0 21.2 MNG-95
2.5 5.0 7.1 8.0 12 15.3 19.6 22.5 28.2 MNG-120
3.1 6.2 8.8 10.0 15 19.0 24.4 28.1 35.1 MNG-150
5.0 10.0 14.3 16.2 25 30.8 39.6 45.5 57.0 MNG-250
6.6 13.2 19.0 21.4 33 40.6 52.2 60.0 75.1 MNG-330
8.9 17.8 25.5 28.9 45 54.9 70.5 81.0 101.4 MNG-450
10.0 20.1 28.8 32.6 51 62.0 79.6 91.4 114.4 MNG-510
11.2 22.5 32.2 36.5 57 69.3 89.1 102.4 128.1 MNG-570
14.4 28.8 41.2 46.6 73 88.7 114.0 130.9 163.8 MNG-730
18.0 36.0 51.4 58.1 91 110.5 142.0 163.1 204.1 MNG-910
21.8 43.6 62.5 70.7 111 134.3 172.6 198.3 248.2 MNG-1110
24.2 48.4 69.4 78.5 123 149.2 191.8 220.3 275.7 MNG-1230
27.0 54.0 77.4 87.5 137 166.4 213.8 245.6 301.5 MNG-1370
35.7 71.4 102.3 115.7 182 220.1 282.8 324.8 406.6 MNG-1820
40.2 80.5 115.4 130.5 205 248.2 318.9 366.3 458.5 MNG-2050
58.0 116.0 166.3 188.0 295 357.6 459.5 527.8 660.6 MNG-2950
69.5 139.1 199.4 225.4 354 428.7 550.9 632.8 792.0 MNG-3540
81.7 163.5 234.3 265.0 416 503.8 647.4 743.7 931.0 MNG-4160
109.0 218.1 312.5 353.4 556.0 672.1 863.6 992.0 1241.7 MNG-5560
179.7 359.7 515.5 582.9 917.0 1108.4 1424.3 1636.1 2048.0 MNG-9170
219.4 439.4 629.6 712.0 1120.0 1353.8 1740.0 1998.3 2501.2 MNG-11200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Technical Specifications

(Dimensions (mm Connections Buffer Tank Model
Height Width Length Nitrogen Outlet Air Inlet
1130 500 670 "1.2 "1.2 26L MNG-10
1284 596 1043 "1.2 "1.2 35L MNG-20
1278 689 1082 "1.2 "1.2 52L MNG-35
1433 890 1100 "1.2 "1.2 70L MNG-60
1485 760 1659 "1.2 "1.2 97L MNG-95
1442 890 1634 "1.2 "1.2 126L MNG-120
1639 890 1634 "1.2 "1.2 151L MNG-150
1975 892 1760 "1.2 "3.4 280L MNG-250
2025 950 1901 "1.2 "1 408L MNG-330
2134 1010 2218 "1.2 "1 464L MNG-450
2028 1010 2208 "3.4 "1 515L MNG-510
2226 1010 2208 "3.4 "1 573L MNG-570
2084 1110 2685 "3.4 "1 712L MNG-730
2485 1220 2727 "1 "11.2 1.042m3 MNG-910
2521 1322 2896 "1 "11.2 1.29m3 MNG-1110
2724 1322 2898 "1 "2 1.402m3 MNG-1230
2941 1355 2895 "11.4 "2 1.042m3 MNG-1370
2634 1793 3599 "11.2 "2 1.498m3 MNG-1820
3124 1964 3390 "11.2 "21.2 2.019m3 MNG-2050
2787 2245 4074 "2 "21.2 2.336m3 MNG-2950
3054 2375 4024 "2 "21.2 2.336m3 MNG-3540
3317 2376 4020 "2 "21.2 2.336m3 MNG-4160
3811 2175 4125 "21.2 DN100 2.336m3 MNG-5560
- - - DN80 DN100 2.336m3 MNG-9170
- - - DN100 DN150 2.336m3 MNG-11200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note : Mikropor 

supplies buffer tank volumes for 99.5% and higher Nitrogen purities.

For purities lower than 99.5% it may be necessary to use additional tank .

"Mikropor reserves the right to change the design and / or dimensions and / or weight of his products at any time without any notice or liability."